Virtual factory command center

Run the Rubber Sheet Line

Process Line0 of 10 stations complete
  1. 1Raw Room
  2. 2Weighing
  3. 3Mixer
  4. 4Mill
  5. 5Calender
  6. 6Cure
  7. 7Cooling
  8. 8Trim
  9. 9Inspect
  10. 10Roll
Factory layer
Raw Inventory
Ingredient categories
Weigh Tray
Current batch
0/6 loaded
Elastomer
Reinforcing
Plasticizer
Antidegradant
Vulcanization
Colorant

Load every ingredient category to assemble a complete, repeatable batch.

Material state 1/8
Separate Raw Materials

Distinct ingredient categories sit apart: a polymer bale, fine black filler, processing oil, protective additives, the cure package, and pigment. Nothing has combined yet.

polymer chains Uncured
Station 1 / 10Raw Material RoomStandby
building factory floor…
drag to orbit · scroll to zoom
Next action

Receive, identify, and stage the dry and liquid ingredient categories so the correct materials are ready for the batch.

What is happening nowintake

Raw Material Room

Receive, identify, and stage the dry and liquid ingredient categories so the correct materials are ready for the batch.

Material transformation
Goes in
Incoming bulk ingredient categories: EPDM polymer bales, carbon-black filler, process oil, protective additives, the cure package, and pigment.
Comes out
Verified, labeled, and staged ingredient categories, grouped per batch and ready to be weighed.
What to watch

Ingredient bins line the staging racks. Polymer bales, filler powder, and oil drums wait to be selected.

What changes physically

Nothing is transformed here. Materials are only received, conditioned to a stable handling state, and organized. The polymer stays a raw, uncompounded gum, and the cure package is stored apart from heat to keep it inert until it is needed.

Why this step matters

Everything downstream inherits whatever arrives here, so correct identification and clean, dry, temperature-controlled storage protect the entire batch. A wrong or contaminated input cannot be recovered later in the line.

Key concept

Quality begins before the first machine: you cannot mix your way out of a bad ingredient.

What can go wrong
  • Wrong material grade
  • Cross-contamination between categories
  • Moisture pickup in fillers or additives

Safety awareness. Treat dusty fillers and stacked bales with care: use basic respiratory and hand protection and keep walkways clear of heavy materials.

Process Log1 events
01LOGFactory online. Running the EPDM rubber sheet line, raw materials to finished roll.
Inside the virtual factory

A working factory, not just a line

The 3D simulation above runs the rubber-sheet line. This is the world around it: the zones, the people, the routes, the shift board, and the readiness checks that make it feel like a real plant. Everything here is conceptual and educational, framed to show how a credible quote comes together.

Walk the plant, zone by zone.

A working rubber plant is more than its production line. These are the conceptual zones a visitor would walk through, from raw-material storage to the office where a quote is reviewed.

RAW MATERIAL WAREHOUSE

Raw Material Warehouse

Receiving and controlled storage of incoming raw materials before they enter production. Bales of natural and synthetic elastomers, bagged compounding ingredients, and drummed process oils are staged here, organized by lot so that each material can be traced back to its source. The zone represents the start of the material chain, where what arrives is logged, segregated, and held until it is called forward.

On the walkthrough

Everything a rubber product is made of begins here as labeled, traceable raw stock waiting to be called into production.

What you would see
stacked rubber balespalletslabeled drumsracking shelvesparked forkliftinbound goods log board
Maps to stations:Raw Material Room

Turn this factory into an output

Generate a factory audit, quality plan, bill of process, traceability report, technical review, or RFQ package from the same model.